There are many different types of laminates and materials you can use for industrial and computing applications, such as building up printed circuit boards (PCBs). This bonding lamination process consists of building up many layers to waterproof, strengthen and protect various substances. The internal layers are placed under extreme pressure and temperature to slowly cure, release and cool the material to create multi-layer PCBs.
Megtron 6, in particular, is a highly efficient and durable type of laminate found in many PCBs. If you’re wondering whether you should use Megtron 6 materials, keep reading to explore their unique benefits and how they can enhance your products.
What Is Megtron 6?
Megtron 6 is a popular, high-speed laminate material used in different types of PCB fabrication and manufacturing for many applications. This advanced basic material is designed for many different high-frequency measuring instruments, integrated circuit (IC) testers and mainframes. Megtron 6 has a low transmission loss, thick layer count and many different layers that enhance high-speed network equipment.
These laminates have electrical properties that rival Polytetrafluoroethylene (PTFE) materials, thanks to their high processability and unique benefits. Using Megtron 6 laminates enhances your system performance in many different fields, including computing, telecommunications, high-speed transfer and router applications. Megtron 6 sheets also have a low dielectric constant, high thermal resistance, high-density interconnect (HDI) and increased stability.
Additionally, they’re also compatible with lead-free soldering and can even prevent signal reflections at high frequencies with low-profile foils for radio frequency printed circuit boards. To manufacture Megtron 6 laminates, both conducting materials (mainly copper) and insulating materials (usually fiberglass epoxy materials) are used.
Now that we have a brief overview of some Megtron 6 features, let’s look at the main attributes that help distinguish this material from other Panasonic Megtron laminates.
Low Dielectric Dissipation Factors (Df)
Low dielectric dissipation factors (Df) indicate how well a material can act as an insulating material or hold energy. The lower the dissipation factor, such as in Megtron 6 laminates, the better and more efficient the insulator system behaves. Megtron 6 laminates carry these low dissipation factors, sitting at 0.002, providing minimal leakage of electric currents during its operations.
Low Dielectric Constants (Dk)
Low dielectric constants (Dk) are ideal for power and high-frequency applications because they help minimize electric power loss. Megtron 6 laminates have some of the best properties to help increase electrical conductivity. With a dielectric constant of 3.7, they have little storage of current, making them ideal for such applications.
Low Transmission Loss
Many PCBs require low transmission loss materials to help reduce the dielectric and conductor loss, which is required to achieve the demand for PCB materials. Luckily, Megtron 6 laminates have low transmission loss, making them ideal for these applications.
High Resistance to Heat
Megtron 6 laminates can withstand high heat thanks to their dissipation features. You can be confident in using these sheets for applications in extreme temperatures, or even with thermal clads, without creating a dangerous environment or damaging your surfaces.
Megtron 6 laminates adhere to quality requirements and environmental regulations set by The Restriction of Hazardous Substances Directive (RoHS), which places restrictions on specific hazardous substances in electrical and electronic equipment. For a product or material to comply with RoHS, it must be tested for banned substances to confirm whether the levels of substances are below the requirements.
These laminates are compatible with lead-free applications to help limit environmental pollution, keep PCBs compliant and reduce occupational exposure to banned chemicals.
Applications for Megtron 6 Laminates
Here’s a better look at how you might use Megtron 6 laminates and the applications they’re best suited for:
- High-frequency measuring equipment: Panasonic Megtron 6 laminates are the ideal choice when operating this type of equipment. They can offer the most accurate results every time.
- High-speed network equipment: You can use Megtron 6 laminates for communication equipment because it helps improve operations on devices for local area networks and interconnect routing.
- High-speed mainframes: High-speed mainframes, or computer systems that help process large amounts of data, can benefit from Megatron 6 laminates because they help increase the efficiency of the devices by maintaining the overall system and keeping it running in optimal operating conditions.
- High-speed IC testers: The mechanical properties of Megtron 6 laminates helps IC testers provide the most efficient, accurate results while testing other types of ICs.
Benefits of Megtron 6 Laminates
Megtron 6 laminates work very efficiently to offer many advantages for different applications. Here are the primary benefits of using Megtron 6 laminates.
Through Hole Reliability
Megtron 6 laminates have excellent through-hole reliability and resiliency, making them ideal for several niche applications. Through-hole components allow components to endure more environmental stress — such as high temperatures — and create stronger connections between layers. This type of technology is also great for prototyping and testing that requires components, such as connectors, to experience mechanical stress, such as connectors.
With Megtron 6 laminates, you can see more accurate results without compromising performance standards for your high-frequency applications. Megtron 6 laminates let you work more efficiently, with minimal disturbance from the operation and environmental factors.
In addition to reliability and efficiency, Megtron 6 laminates are also highly durable. Their strength allows the material to hold and remain useful for longer periods so that you can maximize their usefulness. Their durability can withstand mechanical, physical and chemical reactions, allowing you to depend on them for high-priority projects.
High Thermal and Electric Conductivity
Megtron 6 laminates are also excellent insulators. This material can enhance the proper flow of electrical currents while reducing leakage in thermal and electric applications. These laminates can also facilitate enhanced conductivity of heat and electric currents — improving productivity and efficiency.
Find Your PCB Solutions With Millennium Circuits Limited
Megtron 6 laminates have valuable benefits for many different applications, particularly with PCBs. At Millennium Circuits Limited, we provide PCBs that use the proper techniques for your product’s purposes. From quick turn prototypes to scheduled releases of productions quantities and boards of various complexities, we offer consistent quality for all our customers and PCB partners.
We work with various industries, including industrial and marine equipment, consumer electronics, automotive materials and LED lighting. With MCL, you can be confident in our cutting-edge technology, flexible lead times and price-to-value ratio to bring you the most efficient PCB solutions for your specific needs. Choose Millennium Circuits Limited as your supplier for your circuit board supply needs. Contact us today with any questions.